1942 - 1947 CHEVROLET SHOP MANUAL

Section 12 - Electrical System

12-30
As the tank is filled with gasoline, more current is passed through the operating coil and the read­ing, of course, is higher and, as the tank empties, less current is passed through the operating coil and the reading is lower.
If trouble is experienced with either the tank or dash unit, replacement of the unit is the only remedy.
The following is a procedure for locating trouble in the gasoline gauge, using KMO-204, Gas Gauge Tester, Fig. 62:
A-1. With ignition switch "OFF," disconnect tank wire from back of dash unit. (This is the larger terminal.)
2.   Attach the red wire of the tester to this terminal and black wire to a good ground.
3.   Turn ignition switch "ON"-move tester arm up and down, dash unit should register "FULL" and "EMPTY" if it is OK. If so, turn ignition switch "OFF" and reconnect tank wire.
4.    If dash unit does not register at all on above test-before replacing it make certain that it is getting current from the ignition switch. This can be quickly tested by connecting a 6-volt lamp from ignition terminal (left hand terminal on back of dash unit) to ground.
1.   Disconnect tank unit wire near the gas tank at the bayonet connection or terminal junc­tion block.
2.   Attach the red wire of the tester to the con-nection running to the dash and the black wire to ground.
3.    If on this test dash unit reads "EMPTY" at all times or the reading is noticeably lower than during the check at the dash unit, look for shorts or leaks in the wiring between dash and tank. Leaks are most likely to occur at terminal junctions. If dash unit reads above "FULL" at all times or if it reads higher at "EMPTY" and "FULL" than readings obtained when checking at the dash, look for poor connection or break in the wiring. Be sure contacts in bayonet con­nectors are clean.
C-1. If dash unit and wiring check OK, drop tank and remove tank unit. Clean away all dirt that has collected around tank unit terminal as road dirt, particularly calcium chloride, causes an electrical leak that will cause an error in reading.
2.   After cleaning thoroughly, connect tank unit to the wire leading to dash, grounding the tank unit with a short piece of wire from the outer edge to any part of the car. Turn igni­tion switch "ON" and move the float arm up and down. If this unit is OK, the dash unit will give corresponding "EMPTY" and "FULL" readings.
3.   If tank unit is OK, reinstall in the tank-if not, replace with a new tank unit but first repeat above test before installing in the tank.
NOTE-Always check tank units for freedom of movement of the float arm by raising it to vari­ous positions and observing that it will fall to "EMPTY" position in every instance.
LIGHTING SWITCHES
The passenger car lighting switch is designed with a rheostat connected in series with the instru­ment lamp circuit. Turning the switch knob to the right or left varies the brilliancy of these lights or they may be turned off entirely, Fig. 63.
By pulling the switch control button out to the first position, the parking lamps, instrument lights, license plate light and both tail lights are lighted. The parking lamps consume a very small amount of current, thus minimizing the current consumed while the car is parked.
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Fig. 62-Gasoline Gauge Tester
B-If dash unit is OK, next check the wiring be­tween dash and tank units as follows:

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