1942 - 1947 CHEVROLET SHOP MANUAL

Section 5 - Brakes

5-5
draulic brake fluid. This lubrication results in a better formation of the flare. Loosen the clamping nuts on the flaring tool and insert finished end of the tubing in the channel of the die until it bears against the stop pin, Fig. 9.
flange plates have openings with spring snap cov­ers to simplify brake adjustment.
Toe-board clearance very seldom needs to be adjusted. The pedal stop, located in the brake main cylinder, is permanent. Before attempting to adjust this stop, be certain that the pedal returns to the full released position freely, with no binding, and that the pedal retracting spring has not lost its tension.
TOE-BOARD CLEARANCE-PASSENGER CARS
1.   Loosen check nut on the eccentric bolt.
2.   Turn the eccentric bolt, Fig. 12, in the proper direction to secure 7/16-inch toe-board clearance.
3.   Tighten check nut.
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Fig. 9—Installing Tubing to Proper Depth
Tighten the clamping nuts by hand and place the fixture in a bench vise. Then tighten down the clamping nuts firmly with a wrench and remove the stop pin from the die. The tubing is now firmly gripped in the die and ready for the first flare forming operation.
3. Using the flare forming tool having the concave die, insert the forming tool in the die and strike firm blows, using a one pound hammer, until the shoulder of the tool contacts the top of the die. The cross section drawing. Fig. 10, shows the first step in forming the double-lap flare.
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Fig. 12—Adjusting Pedal Toe-Board Clearance—Passenger Cars
TOE-BOARD CLEARANCE-TRUCKS
1.   Loosen the check nut on the rear of the clevis on the main cylinder push rod.
2.   Remove clevis pin and turn the clevis attached to the main cylinder push rod, Fig. 13, in the proper direction to secure 1/4" toe-board clear­ance—measurement being taken between pedal arm and underside of toe-pan.
3.   Tighten the check nut against the clevis.
Fig. 10—First Flaring Operation
4. Next, use the flare forming tool having the 45 degree die at its lower end. Insert the tool in the die and strike firm blows, using a one pound hammer, until the shoulder of the tool contacts the top of the die. The cross section drawing. Fig. 11, shows the second and final forming operation in making a double-lap flare.
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Fig. 11— Finish Flaring Operation
HYDRAULIC BRAKE ADJUSTMENT
Chevrolet hydraulic brakes can be adjusted without the removal of the wheels as all brake
Fig. 13—Adjusting Pedal Toe-Board Clearance—Tracks

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