1942 - 1947 CHEVROLET SHOP MANUAL

Section 5 - Brakes

5-11
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Fig. 26-WheeI Cylinder Parts Layout
1.   Dip a new check valve seat washer in genuine hydraulic brake fluid, and assemble over the button on the end of the end plug. Fig. 23. Assemble a new gasket over the end plug and screw the end plug, valve seat washer and gasket into the main cylinder housing. Tighten the nut securely.
2.    Inspect the valve seat washer through the push rod end of the housing to make sure the washer is properly seated.
3.   Dip the rubber cups and valves in hydraulic brake fluid.
4.    Install the valve assembly from the push rod end of the main cylinder.
5.    Install piston spring.
6.   Place the primary cup in the housing, with the cupped side against the spring.
7.   Assemble secondary cup to the piston and in­stall assembly to the housing so that the bleeder hole end of the piston will be against the flat side of the primary cup.
8.    Install the pedal stop and push rod assembly and lock in place with the snap ring,
9.   Install the rubber pedal stop and push rod boot, making sure this seal is tight on the housing. This seal must be tight to keep water and other foreign matter from entering the main cylinder through the pedal stop.
10. After the main cylinder has been assembled to the chassis, it must be filled with genuine G. M. Super No. 9 hydraulic brake fluid, and all pipe lines at each wheel cylinder bled.
WHEEL CYLINDER OVERHAUL
Removal
In order to remove a hydraulic brake wheel cylinder the car must be jacked up. the wheel and brake drum removed, the brake system wheel cylinder pipe or hose disconnected at the wheel, and the brake shoe retracting spring disconnected from the brake shoes. Two cap screws which hold the cylinder to the brake flange plate must be removed before the cylinder can be taken from the flange plate.
Disassembly
1.    Remove the cylinder adjusting covers.
2.   Remove the pistons, rubber cups and spring.
3.   Wash all parts in CLEAN ALCOHOL. WASH YOUR HANDS BEFORE WASHING THE PARTS IN ALCOHOL. HANDS MUST BE CLEAN.
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Fig. 25—Checking Edge of Primary Cup Clearance with Center of Compensating Port
Fig. 27-Checking Whe»l Cylinder Piston Fit

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