1949 Delco Brakes Service Manual

(Courtesy of Pat Gizz)

DELCO BRAKE SERVICE MANUAL
CAUTION: When using the filler jar method operate the brake pedal slowly, otherwise air may be drawn into the system. It will be found necessary to de­press the brake pedal approximately 10 times to bleed each wheel cylinder.
bled; tighten bleeder valve; remove bleeder hose;
always replace bleeder screw.
CAUTION: In some cases, when using a pressure
tank, air bubbles form in the tank. This difficulty can be avoided if the following suggestions are carried out: (1) Do not shake or agitate the pressure tank after air pressure has been added or is being added. (2) Allow pressure tank to stand in one position as much as possible, and bring air hose over to tank when adding head of air. (3) Make certain the valves on the pressure tank lines are not defective allowing air to be sucked in when fluid passes through the lines. (4) Pressure tank should be kept at least 1/3 full of fluid to avoid air bubbles forming. (5) If pressure tank is full of air bubbles, release air pressure and these bubbles will increase in size and be forced to top of fluid, and escape.
Fluid drawn out in the bleeding operation should not be used again.
INSTRUCTIONS FOR FLUSHING
Safe, efficient, dependable operation of hydraulic brake controls depends greatly upon the system being kept clean and free from foreign matters, gum, etc., and upon the fluids having and retaining the proper characteristics. Past experiences with hydraulic brakes have shown definitely that dirt does get into the system, causing leaks and, eventu­ally, brake failure. Many brake fluids become thick, resulting in inefficient brake operation; other fluids will break down under hard usage, causing eventual loss of braking action.
So that the hydraulic brake system will operate at its best at all times, the brake system should be cleaned, flushed, and refilled every 10,000 miles. This will remove all dirt accumulation in the Sys­tem and insure proper level of brake fluid. Declene, a specially compounded fluid, is recommended for flushing the brake system. Declene is available in quart cans—enough to service one car. (See Figure 12.) It is red in color to help distinguish it from brake fluid and as a means of indicating when it is coming through the line clean.
Two methods of flushing are commonly used, namely—washing the master cylinder with Declene fed from a gravity filler jar and pumped through the system by working the brake pedal slowly, or forcing the Declene into the master cylinder reser-
tmp62C-1.jpg
Fig. 11B—Bleeding Delco Hydraulic Brake System
When using filler jar, the master cylinder should always be re-filled after bleeding each wheel cylin­der so that no air gets into the system. When bleed­ing operation is completed, be certain that the master cylinder reservoir is filled to the proper level.
(B) If the pressure tank method is used, remove filler cap assembly on master cylinder and make sure that the master cylinder reservoir is filled with fluid; make certain pressure tank hose is filled with fluid, then attach to master cylinder. Prepare wheel cylinder for bleeding as outlined under filler jar method; apply pressure to hydraulic brake sys­tem not to exceed 35 pounds. Too much pressure may blow out the expansion plug in the master cyl­inder fluid reservoir. When using the pressure tank, it is not necessary to pump the brake pedal to bleed the system. When bubbles of air stop coming from bleeder hose, that particular cylinder and line are
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